1,800 Tons/Year compounding infrastructure in Jaipur, Rajasthan, featuring Twin Screw Extruders, Single Screw lines, Kneaders, and segregated machinery lines.
Located in Jhotwara Industrial Area, Jaipur, our manufacturing plant is engineered to provide precise thermal and shear control during polymer melt compounding.
To prevent cross-contamination between light, dark, and functional compounds, we operate separate dedicated machinery lines for White Masterbatch, Colour Masterbatch, Black Masterbatch, and Filler Compounds.
Co-rotating twin-screw compounding lines delivering high distributive and dispersive mixing for pigments and active additives.
Continuous extrusion lines with temperature-regulated water cooling baths and high-speed rotary strand pelletizers.
Heavy-duty industrial kneaders for preliminary intensive mixing of pigments, mineral powders, and carrier polymers.
Separate dedicated machines for White, Colour, Black, and Filler Masterbatches to eliminate cross-contamination.
High-level conceptual overview of masterbatch production from raw materials to final packaging.
Carrier resins, organic/inorganic pigments, and additives undergo incoming quality verification and precise batch weighing.
High-torque industrial kneaders blend and wet the pigment particles, breaking agglomerates to ensure uniform distribution.
The formulation is processed through co-rotating twin-screw extruders under controlled temperature and shear profiles.
Continuous polymer strands are cooled in temperature-regulated water baths and cut into uniform, dust-free cylindrical granules.
Samples from each batch are tested for colour accuracy, MFI, and dispersion consistency before release approval.
Finished masterbatches are sealed in 25kg moisture-barrier laminated bags with batch test certificates for dispatch.
Discuss your polymer formulation requirements directly with our technical team in Jaipur.